TOTAL Pipe Jacking

Total Regen is a leading company specializing in pipejacking and tunneling operations with over 45 years of experience across various geological conditions in the UK. We utilize advanced machinery for precision operations, focusing on projects with limited access. Our commitment to safety is exemplified by our active participation in the Pipe Jacking Association and adherence to industry standards. By continually updating our practices, we ensure efficient and safe tunneling solutions tailored to our clients' needs. Discover how Total Regen can enhance your construction projects with our expertise and innovative approaches.

Expertise in Pipejacking and Tunneling Operations

Total Regen has been an industry leader in pipejacking and tunneling operations for over 45 years. Our extensive experience covers a wide range of geological ground conditions throughout the UK. We have encountered a variety of challenges and have developed a deep understanding of the hazards and risks associated with manual, mechanized, and full-faced excavation methods using pipe jacking systems.

Diverse Range of Machinery

To meet the specific requirements of our projects, Total Regen operates a comprehensive range of machines and shields for constructing pipe jacking tunnels, with diameters ranging from 1200mm to 2500mm.

Our capabilities extend to designing and fabricating specialized plant and equipment tailored for unique situations. We pay particular attention to projects with limited working space and access, providing effective solutions that ensure efficiency and safety.

Commitment to Safety and Standards

Our commitment to safety is reflected in our active participation in the Pipe Jacking Association working party. This involvement has enabled us to contribute to the development of acceptable working practices, in collaboration with the Health and Safety Executive (HSE).

The information regarding unacceptable practices is now available to the public on the Pipe Jacking Association website, reflecting our dedication to adherence to industry standards and specifications. By staying updated with the latest practices, we ensure that our operations are safe and compliant.

Micro tunnelling is an advanced trenchless technology used for the installation of underground pipelines. This method provides a significant advantage over traditional excavation techniques, allowing for minimal surface disruption and reduced environmental impact. Our team of experienced micro tunnelling contractors has been at the forefront of this technology since our first investment in 1990, when we acquired a micro-tunnelling system for a two-year research and development project with Yorkshire Water.

Our Achievements in Micro Tunnelling

Over the years, we have successfully installed more than 20 kilometers of underground pipelines using a variety of state-of-the-art systems, including RVSS, LSEKI, and Herrenknecht. Our extensive experience ensures that we can meet the specific needs of any project, regardless of its complexity. This commitment to innovation and excellence positions us as trusted micro tunnelling contractors in the industry.

Specialized Equipment for Challenging Geology

Our capabilities extend beyond standard micro tunnelling projects. We also have access to highly specialized machinery designed to operate under extremely high water tables and challenging geological conditions, including rock and boulders. When necessary, we employ slurry-based systems to ensure successful installations even in the most difficult environments. Our contractors use this specialized equipment to guarantee the integrity and efficiency of each project, reinforcing our reputation for reliability.

Micro-tunnelling technology has significantly evolved, with RVS systems setting new standards for installation speed and efficiency. Among various options available today, RVS micro-tunnelling systems stand out for their reliability and prowess in urban settings, allowing for seamless pipeline constructions in congested areas.

Speed of Installation

No micro-tunnelling system can compete with the RVS method for speed of installation in suitable ground conditions. Capable of accommodating pipelines as large as DN1000, the RVS systems can effectively install them over lengths exceeding 100 meters. This remarkable efficiency greatly reduces project timelines, enabling quick integration into existing infrastructure.

Compact Design and Urban Application

RVS micro-tunnelling systems feature minimal shaft sizes, which are essential for both the establishment and operation of these systems. Their compact design makes them particularly suitable for underground works in busy urban areas where space is at a premium. The two systems, RVS250A and its counterpart, allow for flexible application, enhancing their usability across a variety of projects.

In summary, RVS micro-tunnelling systems not only promise speed and efficiency but also adapt well to urban environments, making them an excellent choice for infrastructure projects that require advanced tunnelling solutions.

In the realm of tunnel and pipeline construction, ground conditions often dictate the methods employed. When faced with challenging terrain, slurry systems become an indispensable solution. This type of system is essential for projects utilizing tunnel boring machines (TBMs) designed specifically for handling slurry, particularly when other methods are impractical.

Benefits of Using Slurry Systems

Slurry systems offer significant advantages in difficult ground conditions. They allow for the excavation of soil while simultaneously stabilizing the tunnel face, minimizing risks such as ground collapse. Moreover, these systems facilitate the efficient removal of excavated material, which is crucial when working with larger pipe sizes that demand precise alignment and support.

Expertise and Equipment

Total has extensive experience working with renowned manufacturers including LSEKI and Herrenknecht, ensuring high-quality performance in slurry applications. Our solutions for micro-tunnel construction effectively address the challenges posed by adverse ground conditions. Whether the project requires specialized equipment or tailored engineering support, Total is committed to delivering reliable, timely solutions for all slurry system needs.

Guided auger boring is a trenchless construction method that allows for the installation of pipelines under the ground without disturbing the surface. This process is particularly beneficial in urban settings where traditional digging methods can cause significant disruption. By drilling a pilot rod from the launch point to the reception point, the auger provides an accurate guide for the product pipe to follow.

Advantages of Guided Auger Boring

One of the primary advantages of guided auger boring is its cost-effectiveness, especially in dry ground conditions. The total PBA 85 horizontal thrust boring machine is designed for efficient installation of small pipework, making it ideal for projects such as sewers and drains in densely populated areas. This method minimizes surface disturbance, allowing for the quick installation of pipelines without significant inconvenience to the surrounding community.

Efficient Installation Processes

Guided auger boring can accommodate pipeline lengths of up to 80 meters. It operates with considerable precision, thanks to an advanced guidance system ensuring that new pipelines can be installed swiftly and accurately. This approach not only enhances productivity but also maintains the integrity of urban infrastructure, reducing the potential for traffic disruptions and public dissatisfaction.

The backacter and open face tunnelling methods are essential engineering practices in specific ground conditions. Ideally suited for scenarios where the ground is stiff and predominantly dry, these techniques allow large diameter tunnels to be constructed safely. This methodology provides sufficient space for manned access, which is critical for effective tunnelling operations.

Advantages of Using Backacter in Tunnelling

Implementing backacter tunnelling allows for enhanced flexibility in navigating obstacles within the tunnel. With direct access to the face or tunnel, operators can address unexpected challenges more effectively, ensuring work progresses smoothly. This technique proves particularly beneficial in environments where traditional tunnelling machines might struggle to recover equipment at the receival point.

Safety Considerations for Open Face Tunnelling

Shorter tunnel lengths enhance safety by enabling maintenance tasks and emergency procedures to be conducted in a secure manner. The open face methodology allows teams to work inside the pipe safely, maximizing productivity without compromising safety. By understanding the best situations in which to use backacters or open face methods, engineers can ensure efficient and secure tunnel construction.

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TOTAL Pipe Jacking

Total has been involved with Pipejacking and Tunneling operations for 45 years and we have worked in the majority of the UK’s extremely variable geological ground conditions and fully understand the hazards and risks 

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Ready to start your project ?

Let's Work Together

To get started, for general enquiries simply complete the form below. Provide us with your project details, and our team will review your requirements. We will then get back to you with a customised solution that fits your needs. Whether you have a small-scale project or a large-scale development, we have the expertise and resources to handle it. Once we have received  your submission, you will receive a confirmation email (Please check all your email boxes)

If you prefer, and have a project in mind and seeking a price you can also send us your project documents and any photographs directly to Price@totalregen.co.uk. We will carefully examine your documents and provide you with a competitive quote together with a timescale from inception through to completion for your project.

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